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Offline KensAuto

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1000 on: May 27, 2019, 02:14:44 PM »
Agree with Nate, that's pretty darn funny.
..and Don rolls right on past it. Lol
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Offline JR

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1001 on: May 27, 2019, 03:09:36 PM »
Without an emergency brake, he just might!!
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Offline longball

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1002 on: May 27, 2019, 03:29:13 PM »
You all forgot Don is a Pilut and he has two ground crew with him at all times on this trip!  :popcorn:



that's actually funny!
We have to use those as backup to the air brakes on the fire trucks. If it works for a 60k lb engine surely it’ll work for Ravin8.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1003 on: May 27, 2019, 10:24:47 PM »
^^^ All that: static... :wink:

So today, I got that darned brake line in the back hooked up. Anyone ever replace the rear rubber line in this vintage chevy?

It's one bugger to get to. Plan on spending some quality time sitting up between the axle, fuel tank and whatever else can possibly be in the way.

Add to that, I mounted some nifty magnets, the strong neodymium type in the console. I hang keys and things from them and another one installed on the dash. I epoxied a steel washer onto the back of the mic for the CB and just like that, just touch it to the dash and it sticks!
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1004 on: May 27, 2019, 10:27:14 PM »
So I tore into the brake system to sort exactly how I am going to set all that up. After arranging it in my mind, I removed the lower dash trim panel and then located a place to make a hole, then cut a 1 3/4" hole into the firewall.
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Offline stlaser

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1005 on: May 27, 2019, 10:29:23 PM »
^^^ All that: static... :wink:

Maybe, but you gotta admit it was creative.... :tongue:
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1006 on: May 27, 2019, 10:31:02 PM »
I removed the master cylinder to accurately determine the fitting size which is 1/2" X 20 inverted flare.

I sourced some AN-4 fittings to adapt to that flare so that I can plumb some -4 line from the master cylinder back into the drivers compartment.

I had planned to provide an isolation valve for both the front and the rear brakes, but after pricing that stuff, I opted for just one circuit for now. I'll get the other one later, after the trip.

I noticed the back of the MC and the front of the hydro boost was wet. Can't tell if its hydraulic or brake fluid...
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1007 on: May 27, 2019, 10:31:24 PM »
^^^ All that: static... :wink:

Maybe, but you gotta admit it was creative.... :tongue:
Yes it was...
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1008 on: May 27, 2019, 10:33:05 PM »
With the rear lines all bolted and snugged in, I felt it was time to fit the rear wheels for the first time ever

And here it is, Ravin8 resting on its own suspension:
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1009 on: May 27, 2019, 10:34:18 PM »
You can really see all that work in the back:
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1010 on: May 27, 2019, 10:35:29 PM »
I was looking for a place to carry the step ladder, so I tried this spot. Not sure if that dog will hunt
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1011 on: May 27, 2019, 10:36:41 PM »
...And, I feel the tire is a tad too close to the air bag, so I ordered some 1/2" thick spacers to push it out a bit more
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1012 on: May 27, 2019, 10:37:35 PM »
Just from a visual perspective, it sure needs some 37's
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Offline wyorunner

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1013 on: May 27, 2019, 10:43:11 PM »
Holy Toledo Batman!!! That thing looks great. 37s would be neat but I feel you’ll end up having to open up the fenders.

Also, while it ain’t mine, I really don’t like the ladder bungeed on the tire.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1014 on: May 27, 2019, 10:44:32 PM »
That ladder looks retarded.   How about a land rover ish mounted ladder up the side of the rig. 


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1015 on: May 27, 2019, 10:47:54 PM »
Drill some holes in that passenger side fender.  Tune right to the frame, pass through that fender and build a ladder that is close to the body

Like this but on the passenger side to avoid the fuel door


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Offline stlaser

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1016 on: May 27, 2019, 11:04:24 PM »
Put the ladder up on top right above rear wheel well. Step up on wheel to pull ladder down..... :facepalm:

Stance looks great btw
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Offline dave945

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1017 on: May 27, 2019, 11:22:14 PM »
Truck looks good!  I look forward to seeing it in person.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1018 on: May 27, 2019, 11:26:50 PM »
Yep, 37s are called for. Bet that RPM will be way over 2.2 just cruzing. Think they will clear with a 6in lift. I get very little rubbing with 35s on 3in, with the fender mod.

Yep, the ladder looks hokey. Can you use a collapsible or does it need to stand? A collapsible with hooks on top might work. Or a foldup ladder like many RVs have.
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1019 on: May 27, 2019, 11:35:54 PM »
WolfWise 8.5FT EN131 Aluminum Telescopic Extension Ladder - One-Button Retraction System, Upgraded Extendable Telescoping Ladder with Spring Loaded Locking Mechanism Multi-Position https://www.amazon.com/dp/B07LFB6X5D/ref=cm_sw_r_cp_api_i_uUk7CbP9RP2VP
STROMBER 0139.1999Stromberg Carlson LA-401BA Universal Outdoor RV Ladder - Black https://www.amazon.com/dp/B012ZZEGO8/ref=cm_sw_r_cp_api_i_SVk7CbWA0BKPC
Surco 103H Hook Over Ladder https://www.amazon.com/dp/B000CCBMDU/ref=cm_sw_r_cp_api_i_hYk7Cb5YD463S


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Offline TexasRedNeck

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1020 on: May 27, 2019, 11:46:27 PM »
Looks good Don.  Ready for a shakedown video.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1021 on: May 28, 2019, 09:32:10 AM »
Just from a visual perspective, it sure needs some 37's

I think Don put this up as DOT bait... LOL

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1022 on: May 28, 2019, 10:31:29 AM »
Just from a visual perspective, it sure needs some 37's

I think Don put this up as DOT bait... LOL


No Mikey, thats PBD (Pure Big Don)
I guess my hillbilly roots need some coverin'

OK, I'll move the ladder

I guess I could strap it on top. It wouldn't make sense to do a permanent mounted one on the vehicle side, as we need it mostly to get to the front basket, then I envision propping open tent flaps and then maybe in packing stuff up on the exfil.

I do actually own a collapsing ladder...Remember the Tac-Topper project ladder...???

But would that be as good as a step ladder???

OK, so game plan is:

I have ordered all the stuff to build in a parking/emergency brake. It will be here tomorrow I'd guess. So, that will go on the same day. Today is lubing and topping off of fluids. After the brake system is completed, then bleeding of that thing and doing something with the driveshaft yoke. Shawn is trying to help me, but I get involved in doing what I'm doing and forget all about getting him measurements.

But I could probably get it to alignment the way it is and get that done. After that, start driving it, then pull some data from the motor and get Justin at Black Bear to do his thing. By then (Next week??) I should have it sorted and leak checked and secondary repairs and ready to launch.
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1023 on: May 28, 2019, 10:33:02 AM »
WolfWise 8.5FT EN131 Aluminum Telescopic Extension Ladder - One-Button Retraction System, Upgraded Extendable Telescoping Ladder with Spring Loaded Locking Mechanism Multi-Position https://www.amazon.com/dp/B07LFB6X5D/ref=cm_sw_r_cp_api_i_uUk7CbP9RP2VP
STROMBER 0139.1999Stromberg Carlson LA-401BA Universal Outdoor RV Ladder - Black https://www.amazon.com/dp/B012ZZEGO8/ref=cm_sw_r_cp_api_i_SVk7CbWA0BKPC
Surco 103H Hook Over Ladder https://www.amazon.com/dp/B000CCBMDU/ref=cm_sw_r_cp_api_i_hYk7Cb5YD463S


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Dave, that is the exact ladder that I already own!
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Offline stlaser

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1024 on: May 28, 2019, 11:25:17 AM »
Don, I'm sending you the parts. If they don't work send em back or drop them off on your way through..... :beercheers:
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Offline Bigdave_185

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1025 on: May 28, 2019, 12:00:24 PM »
WolfWise 8.5FT EN131 Aluminum Telescopic Extension Ladder - One-Button Retraction System, Upgraded Extendable Telescoping Ladder with Spring Loaded Locking Mechanism Multi-Position https://www.amazon.com/dp/B07LFB6X5D/ref=cm_sw_r_cp_api_i_uUk7CbP9RP2VP
STROMBER 0139.1999Stromberg Carlson LA-401BA Universal Outdoor RV Ladder - Black https://www.amazon.com/dp/B012ZZEGO8/ref=cm_sw_r_cp_api_i_SVk7CbWA0BKPC
Surco 103H Hook Over Ladder https://www.amazon.com/dp/B000CCBMDU/ref=cm_sw_r_cp_api_i_hYk7Cb5YD463S


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Dave, that is the exact ladder that I already own!
Perfect!  Great minds think alike


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Offline KensAuto

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1026 on: May 28, 2019, 04:55:19 PM »
So, strap the ladder to the top,  then need a ladder to get to the ladder.  Makes perfect sense.

Taste the leaking fluid..if its acidic,  it's brake fluid.
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Offline swbhobie16

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1027 on: May 28, 2019, 04:57:52 PM »
Just from a visual perspective, it sure needs 6.6L of forced induction

FIFY

Offline stlaser

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1028 on: May 28, 2019, 06:30:58 PM »
So, strap the ladder to the top,  then need a ladder to get to the ladder.  Makes perfect sense.


Boss is like six foot three, don’t think he has t-rex arms he should be ok.... :rolleyes:

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Offline oklawall

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1029 on: May 28, 2019, 09:09:10 PM »
Don,

The truck looks great. For the ladder could it go on the back of the roof rack (behind your lights) after the tent is installed and use the cut out for your tag as a step?

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1030 on: May 28, 2019, 09:21:46 PM »
Don, I'm sending you the parts. If they don't work send em back or drop them off on your way through..... :beercheers:
Thanks Shawn!
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1031 on: May 28, 2019, 09:22:52 PM »
Just from a visual perspective, it sure needs 6.6L of forced induction

FIFY
Could happen...
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1032 on: May 28, 2019, 09:34:50 PM »
So, strap the ladder to the top,  then need a ladder to get to the ladder.  Makes perfect sense.


Boss is like six foot three, don’t think he has t-rex arms he should be ok.... :rolleyes:


Actually for the initial grab, I could stand up on the power steps. I've been working off those since I bolted them on!

So today was a one over the world examination of everything. I ended up doing all sorts of things. I topped up the rear diff fluid, then repositioned the rear Fox shock reservoirs. I found one hose touching the frame. I found an area where the positive battery cable could vibrate against another part of the frame so I wrapped the cable with a ribbed anti-chaff sleeve. I found the transfer case breather not connected, then secured some loose cables. I started and this time warmed up the engine. I did so to top up the transmission fluid. I did, it was three quarts low! I added a quart of dexicool to the cooling system and zip tied some cables up. I secured the Amp steps control module while I was there. I drilled two water drain holes, one into the muffler, and another into the low point of the exhaust pipe. I got water out of that one.

I greased some of the front end that I think I overlooked and discovered a missing bolt mating the transfer case to the transmission. I found a loose drain plug in the front diff, tightened that, then topped that fluid up. I mounted another flashlight to some velcro inside the cab, and cleaned and taped off the rubber no-slip pads on the steps. I will glue them in place tomorrow.

I checked to see if any lines or hoses were chafing, checked all brake lines, all cooling hoses, and air bag lines.

I painted a couple of spots that had a touch of rust on them and wiped down excess grease. With all that done I have only to complete the brake installation, wire in the reverse light, and install the fog lights in the bumper.

I hope to get the brakes done by tomorrow, maybe the lights as well. With the brakes operational, I'll pull it out and mount the tent on top. After that its alignment time and continued sorting...

May seem like alot, but after all I and this burb have been through since October, its not much work remaining.
« Last Edit: May 28, 2019, 09:35:23 PM by Flyin6 »
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Offline dave945

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1033 on: May 28, 2019, 09:59:40 PM »
Dang don, all I managed to get done this evening was keep myself from killing the kids and keep the kids from killing each other. You make me feel like I’m slacking.


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Offline Bigdave_185

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1034 on: May 28, 2019, 10:12:37 PM »
If you let the kids kill each other you could be way more productive tomorrow Dave


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1035 on: May 28, 2019, 11:22:14 PM »
Don’t tempt me, I just wanna  get a few things done around the place.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1036 on: May 28, 2019, 11:23:41 PM »
Mine tried to ride bikes in the back yard and follow me in the skidd.    Once I noticed it was hell to pay with momma.   


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1037 on: May 28, 2019, 11:27:24 PM »
I shipped my three to grandmas house in east tn. Amazing what you can get done....  :popcorn:
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1038 on: May 28, 2019, 11:33:52 PM »
I shipped my three to grandmas house in east tn. Amazing what you can get done....  :popcorn:

just don't make it a 4th......
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1039 on: May 28, 2019, 11:36:42 PM »
Greatest form of birth control is a tv in the bed room. 


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Offline rpar86

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1040 on: May 29, 2019, 12:33:30 AM »
Greatest form of birth control is a tv in the bed room. 


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I’m not so sure about that one.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1041 on: May 29, 2019, 08:21:11 AM »
What happened to ma' thread!!!!????????? :shocked:
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Offline stlaser

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1042 on: May 29, 2019, 08:21:34 AM »
I shipped my three to grandmas house in east tn. Amazing what you can get done....  :popcorn:

just don't make it a 4th......


Nah, we kept the golden retriever she’s still here....  :tongue:
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1043 on: May 29, 2019, 08:22:28 AM »
What happened to ma' thread!!!!????????? :shocked:

It got “DAVE’D”
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Offline TexasRedNeck

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1044 on: May 29, 2019, 09:02:18 AM »
Now that’s funny.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1045 on: May 29, 2019, 09:31:41 AM »
~Sean M. Davis

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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1046 on: May 29, 2019, 09:44:47 AM »



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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1047 on: May 29, 2019, 09:50:10 AM »
How does one go from reading about transmission fluid to birth control?

If this is any indication of how SOME people's mind works  :facepalm:...I'd be concerned about travelling through that area...
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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1048 on: May 29, 2019, 09:59:54 AM »
Just keep in mind Don, you drive past my house every time you go south on 75. 

Of course that might explain why you are heading west for your road trip and not south.....

You can return to building your all terrain cross country grocery getter now.


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Re: 2002 Suburban 2500 build thread, Part 3
« Reply #1049 on: May 30, 2019, 09:09:40 AM »
^^^ Copy

So, no brake parts came in yesterday, and had some drama to attend to. Hoping the stuff will come in today and I can get this thing moving...We'll see.
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