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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #800 on: February 05, 2020, 08:19:34 PM »
Some of this is looking messy, but having it in the "Exploded view" does not lend itself to tucking wires just yet

If I come back in the morning and a couple of mice have moved in, I'll do something about it!
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #801 on: February 05, 2020, 08:21:08 PM »
Most of the wires are marked for future reference and I'd have to think I am half way or a bit more toward completing the wiring
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Offline rpar86

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OverLanding Camper Build
« Reply #802 on: February 05, 2020, 11:11:46 PM »
Hey Don, your shore power plug is 30amp, yeah? Shouldn’t you use a 10 gauge romex for that to be sized properly to the 30amp potential?

You have the yellow stuff which is 12 gauge which is for 20amp max. Orange is 30 amp.
« Last Edit: February 05, 2020, 11:17:20 PM by rpar86 »
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Offline JR

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Re: OverLanding Camper Build
« Reply #803 on: February 06, 2020, 12:52:03 AM »
Hey Don, your shore power plug is 30amp, yeah? Shouldn’t you use a 10 gauge romex for that to be sized properly to the 30amp potential?

You have the yellow stuff which is 12 gauge which is for 20amp max. Orange is 30 amp.

Yep
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #804 on: February 06, 2020, 12:14:53 PM »
Hey Don, your shore power plug is 30amp, yeah? Shouldn’t you use a 10 gauge romex for that to be sized properly to the 30amp potential?

You have the yellow stuff which is 12 gauge which is for 20amp max. Orange is 30 amp.
Ah Fuss!

One step forward, one step back...


and: Good catch!
« Last Edit: February 06, 2020, 12:16:11 PM by Flyin6 »
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #805 on: February 06, 2020, 12:17:13 PM »
Since I'm wiring 30 amp circuits with 20 amp wire, I think I'll get busy installing the inside fire pit today! :facepalm:
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Online Bob Smith

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Re: OverLanding Camper Build
« Reply #806 on: February 06, 2020, 03:20:48 PM »
If the 30 amp supply goes to a distribution panel, and everything comes off the panel, and the plug- ins are 20 amp rated style, can't you just replace the wires from back of service plug to the panel to handle the 30 amps. The rest should be protected with 15 or 20 amp breakers. Don't know about the 12 volt side I don't do solar, and am only a diy not certified electrician.

Offline Flyin6

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Re: OverLanding Camper Build
« Reply #807 on: February 06, 2020, 11:05:32 PM »
If the 30 amp supply goes to a distribution panel, and everything comes off the panel, and the plug- ins are 20 amp rated style, can't you just replace the wires from back of service plug to the panel to handle the 30 amps. The rest should be protected with 15 or 20 amp breakers. Don't know about the 12 volt side I don't do solar, and am only a diy not certified electrician.
Correct! Yea, that's all I'm going to do, replace the wire with a larger one...
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #808 on: February 07, 2020, 07:32:07 PM »
Back to the faucet, I ordered a new one, it came in, and I cut down the block and fitted it all together:
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #809 on: February 07, 2020, 07:33:16 PM »
Using this piece of angle and two oblique screws from the opposite side I secured it to the table

I had to remove and sand a slope into the side of the wash basin top slide out to clear the water handle

Poor pic, I know...
« Last Edit: February 07, 2020, 07:34:31 PM by Flyin6 »
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Re: OverLanding Camper Build
« Reply #810 on: February 07, 2020, 07:39:28 PM »
It works well, but does not completely clear the aluminum arm which holds all that stuff up. I confess I don't like the arm anyway, so I'm going to remove it and just do a simple cable stay to hold it all level. Ideal? Not quite, but will it work? Better than your grandma bakin' apple fritters
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #811 on: February 07, 2020, 07:40:53 PM »
These 1/2" nipples are required so I can attach two extension lines to complete the water connection
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Re: OverLanding Camper Build
« Reply #812 on: February 07, 2020, 07:42:55 PM »
I also decided to add a master battery disconnect. With all the checking of things I'm doing at the moment, It would be nice to be able to shut the whole business down for maintenance or storage, or messing with the grandkids.
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Re: OverLanding Camper Build
« Reply #813 on: February 07, 2020, 07:44:44 PM »
I picked up a HD propane bottle mount and attached it using 5/16 X 18 thread adapters set and glued into the structure on the opposite side of the panel. It will rest on the frame proper once that thing magically appears
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #814 on: February 07, 2020, 07:47:34 PM »
Then came the smittybilt spare gas can mount. Five gallons along with the gallon in the topped up gen will allow for 60 hours of run time at 30% average load.
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #815 on: February 07, 2020, 07:48:22 PM »
The thing is getting busy!
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #816 on: February 07, 2020, 07:52:12 PM »
Several wiring items are completed. The solar is in, the inverter control panel is complete, one post light is complete. The fantastic fan is wiring complete. The outside porch lights are complete and much more is well in progress

This is the outlet box which will sit on the wall, opposite the door above a fold-up table leaf

It is constructed from the same wormy chestnut that I made the electrical monitor panel from
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #817 on: February 07, 2020, 07:56:45 PM »
The wiring chase on the right side is completed, but no wires are installed on that side just yet.

That's where I left it for tonight. I have a double lung infection that hit me Saturday. It has kicked my but and thank God that Duane prompted me to go to the doctors, because I think they caught it with an antibiotic just before I fell off the cart. As it is, I am good to sit in a chair inside this thing and wire away, But sanding or working panels or driving around is not in the cards at the moment.

Back at it in the morrow.
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Offline TexasRedNeck

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Re: OverLanding Camper Build
« Reply #818 on: February 07, 2020, 08:05:05 PM »
Looking good Don.  I still want to see the scale slip when it’s done.  I bet its solid.


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Offline JR

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Re: OverLanding Camper Build
« Reply #819 on: February 07, 2020, 10:40:31 PM »
Think with all this stuff on this thing, going to nickname it the Warthog, just like the A-10.

This thing has so much stuff on it or hanging from, can do so much and is about as aerodynamic as the A-10.

Not and Armee name for sure, but I like it!
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Offline rpar86

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Re: OverLanding Camper Build
« Reply #820 on: February 07, 2020, 10:44:26 PM »
Looking good Don.  I still want to see the scale slip when it’s done.  I bet its solid.


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I want to see him shimmy it out the double doors of the wood shop...
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #821 on: February 07, 2020, 10:57:58 PM »
Looking good Don.  I still want to see the scale slip when it’s done.  I bet its solid.


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I want to see him shimmy it out the double doors of the wood shop...
I am not looking forward to that day

I'll have to move a support column holding up a steel beam, then use several hoists to bring up one side, then walk it onto a sled which I have to build. then use the tractor or possibly the winch on the Duramax truck to pull it through the doors. Once outside, again I'll have to use several hoisting and tension cables to roll it level, then finally lift it up about 36" and suspend it while I maneuver the frame beneath it.

It will be a day in itself to get it out and marry the two parts.

Maybe use a time delay camera, snapping a shot every 20 seconds or so.
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Offline JR

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Re: OverLanding Camper Build
« Reply #822 on: February 08, 2020, 01:00:19 AM »
Delay video would be cool
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Offline rpar86

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Re: OverLanding Camper Build
« Reply #823 on: February 08, 2020, 01:37:54 AM »

Maybe use a time delay camera, snapping a shot every 20 seconds or so.

Just don’t run over it with the tractor or c-max.
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Offline JR

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Re: OverLanding Camper Build
« Reply #824 on: February 08, 2020, 02:46:11 AM »
Only if painted orange,,,,,,,,,,,
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Offline Farmer Jon

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Re: OverLanding Camper Build
« Reply #825 on: February 08, 2020, 10:04:24 AM »
Looking good Don.  I still want to see the scale slip when it’s done.  I bet its solid.


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I would bet its heavier than expected. I'm wondering if the axles are heavy enough. 

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« Last Edit: February 08, 2020, 10:05:57 AM by Farmer Jon »
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #826 on: February 08, 2020, 11:17:53 AM »
Looking good Don.  I still want to see the scale slip when it’s done.  I bet its solid.


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I would bet its heavier than expected. I'm wondering if the axles are heavy enough. 

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I think they should be fine

They are officially "3500" lb axles

However Timbren builds two versions, a standard series and a heavy duty series.

The HD series which I am using use a thicker gage steel intended to absorb shock loads from off road and HD usage.

Then the spindle used is for a 5200 lb axle. I had to use that to accommodate the 8-lug hubs and brake stuff.

So if I had to guess, I'd say those axles are closer to being 5,000 lb axles than 3500 lb.

But just to be safe, I'm going to put helium in the tires and use "light" colors all over it

;-)
« Last Edit: February 08, 2020, 08:04:13 PM by Flyin6 »
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Offline JR

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Re: OverLanding Camper Build
« Reply #827 on: February 08, 2020, 01:55:34 PM »
So your "wood" camper is heavier than the burb?
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #828 on: February 08, 2020, 08:26:58 PM »
Aux receptacle box is a work in progress
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #829 on: February 08, 2020, 08:27:39 PM »
May not look like much but this thing is actually nearing completion
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #830 on: February 08, 2020, 08:29:03 PM »
Shouldn't be that much longer when I can shove it into the base and call it all done. I'll run everything through a through function and load test prior to buttoning up
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #831 on: February 08, 2020, 08:30:13 PM »
I now have the romex and 110VAC circuits at 90% complete
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #832 on: February 08, 2020, 08:31:12 PM »
Today I had two assistants instead of my usual one.
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #833 on: February 08, 2020, 08:32:29 PM »
This remote fuse block is starting to flesh out

Only a couple circuits left to install

To keep everything neat, I fashioned a strip of wood with cutouts on the backside to hold the wires flat and separated
« Last Edit: February 08, 2020, 08:33:52 PM by Flyin6 »
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #834 on: February 08, 2020, 08:34:45 PM »
Using the light wire, I wired in some of the LED light circuits
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #835 on: February 08, 2020, 08:35:55 PM »
And set myself up with one more 110 Vac outlet.
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #836 on: February 08, 2020, 08:37:56 PM »
That right side wire chase got some color today.

This may not look like much but I spent eight solid hours nugging out the tedious chores.

I gotta get this done, I gotta get this done, I gotta get this done, I gott...
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Offline JR

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Re: OverLanding Camper Build
« Reply #837 on: February 08, 2020, 08:51:56 PM »
You asst switching glasses or clothes?
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #838 on: February 08, 2020, 09:11:12 PM »
You asst switching glasses or clothes?
Those are my readers. They were just on my lap while I posted tonights update...Both wearing some reading glasses!
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #839 on: February 11, 2020, 09:38:48 PM »
Spigot lines are now connected
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Offline Flyin6

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Re: OverLanding Camper Build
« Reply #840 on: February 11, 2020, 09:40:47 PM »
And that aluminum arm device has been removed and replaced with a single steel cable. Everything fits and the thing closes up nicely
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Re: OverLanding Camper Build
« Reply #841 on: February 11, 2020, 09:41:52 PM »
All the wood parts got a coat of spar urethane
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Re: OverLanding Camper Build
« Reply #842 on: February 11, 2020, 09:43:16 PM »
The rubber cement came in so I cut and glued down the epdm corners
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Re: OverLanding Camper Build
« Reply #843 on: February 11, 2020, 09:44:45 PM »
Then I covered over that with butyl rubber repair tape that has adhesive on one side. The corners came our snug and well covered
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Re: OverLanding Camper Build
« Reply #844 on: February 11, 2020, 09:47:08 PM »
Next the solar panel cables were cut and rerouted through the proper fixture to transition from inside to the outside environment completing the solar installation
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Re: OverLanding Camper Build
« Reply #845 on: February 11, 2020, 09:48:24 PM »
Then I taped down the power cables permanently to the roof with the butyl tape.

That dicor flows out well
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Re: OverLanding Camper Build
« Reply #846 on: February 11, 2020, 09:50:31 PM »
Then I created a storage compartment for the water filter that would be attached to the water filler neck when replenishing the H2O tank
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Re: OverLanding Camper Build
« Reply #847 on: February 11, 2020, 09:52:37 PM »
The electrical outlet box is finished and ready to throw in. This will get me to finished with the 115VAC circuit...except that I am thinking about adding an exterior outlet in the pantry to possibly power a coffee pot
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Re: OverLanding Camper Build
« Reply #848 on: February 11, 2020, 10:04:06 PM »
Just got a little 5cup unit from Wally for $10. Works good and only draws 800watts (110v)
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Offline Bigdave_185

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Re: OverLanding Camper Build
« Reply #849 on: February 11, 2020, 11:25:22 PM »
Might add some of this to your mess.  100ft - 1 inch PET Expandable Braided Sleeving - BlackRed - Alex Tech Braided Cable Sleeve https://www.amazon.com/dp/B074GM133X/ref=cm_sw_r_cp_api_i_713qEbHFHNRTH

Thinking the Hot and Cold braided lines might be better managed held together.  We used lots of it while wiring antenna for your flying machines.


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